Effects of zero defects approach-a case study at an Indian industry
-
2018-04-20 https://doi.org/10.14419/ijet.v7i2.21.12443 -
Powerful quality tools, decision support system, modern total productive maintenance, motivation and morale (PQCDSM). -
Abstract
Quality is free when reaches zero defects, quality is measured various aspects. The rework is carried out when the product finish not up to the standard, which added additional expenditure. On other side if there is no chance for rework the cost of raw material and value added cost up to that non conformity is lost. This work shares a success story and reveals a systematic scientific approach to reach zero defects. The case study conducted in the leading supplier who focuses on climate and energy efficient solutions. The traditional powerful quality tools employed to focus, understanding and analyse the problem. The Decision support system preferred and adopted to solve the problem with affordable cost. The outcomes of this work measured in terms of modern Total Productive Maintenance style that is in terms of Productivity, Quality, Cost, Delivery, Safety, Motivation and Morale (PQCDSM). The results in all the way found more significant.
Â
-
References
[1] Vafeiadisa T, Ioannidisa D, Ziaziosb C, Metaxab IN & Tzovarasa D, “Towards robust early stage data knowledge-based inference engine to support zero-defect strategies in manufacturing environmentâ€, Procedia Manufacturing, Vol.11, (2017), pp.679– 685.
[2] Boshkoska BM, Bohanec M, BoÅ¡koski P & Juricic D, “Copula-based decision support system for quality ranking in the manufacturing of electronically commutated motorsâ€, Journal of Intelligent Manufacturing, Vol.26, No.2, (2015), pp.281-293.
[3] Ozgur UH & Wendel G, “A fuzzy quality control-decision support system for improving operational reliability of liquid transfer operations in laboratory automationâ€, Expert Systems with Applications, Vol.36, No.4, (2009), pp.8064-8070.
[4] Ribeiro A, “Fuzzy space monitoring and fault detection applicationsâ€, Journal of Decision System, Vol.15, No.2-3, (2006), pp.267-286.
[5] Dunning T & Friedman E, Practical machine learning: a new look at anomaly detection, O'Reilly Media, Inc., (2014).
[6] Zoesch A, Wiener T & Kuhl M, “Zero Defect Manufacturing: Detection of Cracks and Thinning of Material during Deep Drawing Processesâ€, Procedia CIRP, Vol.33, (2015), pp.179-184.
[7] Elbestawi MA & Dumitrescu M, “Tool condition monitoring in machining-neural networksâ€, Information Technology for Balanced Manufacturing Systems, (2006), pp.5-16.
[8] Saravanan R., Maniraj M & Anin Vincely D, “Measurement is a mother of improvement–a Case Studyâ€, Proc. of the International Conference on Emerging Research and Advances in Mechanical Engineering, (2009).
[9] Saravanan R, Ponmurugarajan ST & Sivakumar TK, “Chronic Loss Elimination by using TPM strategy in Manufacturing- a Case Studyâ€, 12th ISME National Level Conference on “ Challenges In Product And Process Design And Development In The Information Era, (2001).
-
Downloads
-
How to Cite
Karunakaran, K., Saravanan, R., Venkumar, P., & Sridha, R. (2018). Effects of zero defects approach-a case study at an Indian industry. International Journal of Engineering & Technology, 7(2.21), 367-371. https://doi.org/10.14419/ijet.v7i2.21.12443Received date: 2018-05-04
Accepted date: 2018-05-04
Published date: 2018-04-20