Study the microstructure and mechanical properties of dissimilar friction stir spot welding of carbon steel 1006 to aluminum alloy aa2024-t3

  • Authors

    • Isam Tareq Abdullah new
    • Zaman Khalil Ibrahim
    • Ahmed Ibrahim Razooqi
    2018-12-05
    https://doi.org/10.14419/ijet.v7i4.15325
  • Dissimilar Materials, Friction Stir Spot Welding, Carbon Steel, Aluminum Alloy, Microstructure Analysis, Tensile Shear Load.
  • Abstract

    Friction stir spot welding-FSSW has been suggested as effectual process to welding difficult materials such as dissimilar materials and thin sheet of metal alloys. In this study, using dissimilar materials were welded carbon steel-1006 on upper plate and aluminum alloy AA2024-T3 on lower plate. Macrostructure, micro-structural analysis and mechanical properties of the joints are done. The effect of penetration depth, dwell time and spindle speed on tensile shear load are investigated with invariable of other parameter during welding process. The maximum tensile shear load (3.31KN) was occurred when using 0.4mm of penetration depth, 10 sec of dwell time and 1400 rpm of spindle speed. Also, two type of failure shape was observed interfacial fracture of carbon steel sheet and pull-out fracture of AA2024-T3 sheet.

     

     

     
  • References

    1. [1] S. Bozzi, A.L. Helbert-Etter, T. Baudin, B. Criqui, J.G. Kerbiguet," Intermetallic Compounds in Al 6016/IF-Steel Friction Stir Spot Welds", Materials Science and Engineering A Vol. 527, pp 4505–4509, 2010. https://doi.org/10.1016/j.msea.2010.03.097.

      [2] E. T. Akinlabi, Kazeem O, Sanusi, E. Muzenda, and S. A. Akinlabi," Material Behaviour Characterization of Friction Stir Spot Welding of Copper", Materials Today: Proceedings, Vol.4, pp166–177, 2017. https://doi.org/10.1016/j.matpr.2017.01.010.

      [3] Y.Tozaki, Y. Uematsu, K. Tokaji,"Effect of Tool Geometry on Microstructure and Static Strength in Friction Stir Spot Welded Aluminium Alloys",International Journal of Machine Tools & Manufacture,Vol. 47, pp 2230–2236, 2007. https://doi.org/10.1016/j.ijmachtools.2007.07.005.

      [4] S. Siddharth and Dr. T. Senthilkumar," Study of Friction Stir Spot Welding Process and its Parameters for Increasing Strength of Dissimilar Joints", Rev. Téc. Ing. Univ. Zulia., Vol. 39, No. 1, pp168 - 176, 2016.

      [5] Assembly Magazine Available Online at https://www.assemblymag.com.

      [6] X. W. Yang, T. Fu, and W. Y. Li," Friction Stir Spot Welding: A Review on Joint Macro- and Microstructure, Property, and Process Modeling" Advances in Materials Science and Engineering, Vol. 2014, Article ID 697170, 11 pages, 2014.

      [7] Yuyang Chen, Refill Friction Stir Spot Welding of Dissimilar Alloys", thesis of master for University of Waterloo, Waterloo, Ontario, Canada, 2015.

      [8] M. P. Mubiayi, Member, Iaeng and Esther T. Akinlabi," Friction Stir Spot Welding of Dissimilar Materials: An Overview", Proceedings of the World Congress on Engineering and Computer Science, Vol. II, pp 22-24, San Francisco, USA, October, 2014.

      [9] P. SU, A. Gerlich, T.H. North, and G.J. Bendzsak," Intermixing in Dissimilar Friction Stir Spot Welds", The Minerals, Metals & Materials Society and ASM International, Vol. 38A, March, 2007.

      [10] G. Figner, R. Vallant, T. Weinberger, H. Schrottner, H. Pasic and N. Enzinger," Friction Stir Spot Welds between Aluminum and Steel Automotive Sheets: Influence of Welding Parameters on Mechanical Properties and Microstructure", ResearchGate, Welding in the World, https://doi.org/10.1007/BF03266697.

      [11] K.O. Sanusi and E.T. Akinlabi," Material Characterization of Dissimilar Friction Stir Spot Welded Aluminium and Copper Alloy", Materials Science and Engineering, Vol. 225, 2017.

      [12] E. Fereiduni, M. Movahedi and A.H. Kokabi," Aluminum/Steel Joints Made by an Alternative Friction Stir Spot Welding Process", Journal of Materials Processing Technology, Vol. 224, pp1–10, 2015. https://doi.org/10.1016/j.jmatprotec.2015.04.028.

      [13] T. Liyanage, J. Kilbourne, A. P. Gerlich and T. H. North," Joint Formation in Dissimilar Al Alloy/Steel and Mg Alloy/Steel Friction Stir Spot Welds", ResearchGate, Science and Technology of Welding & Joining, https://doi.org/10.1179/136217109X456960.

      [14] H. Liu, Y. Zhao, X. Su, L. Yu, and J. Hou," Microstructural Characteristics and Mechanical Properties of Friction Stir Spot Welded 2A12-T4 Aluminum Alloy", Advances in Materials Science and Engineering, Article ID 719306, 10 pages, 2013.

      [15] Sun, Y.F., Fujii, H., Takaki, N. and Okitsu, Y., "Microstructure and Mechanical Properties of Dissimilar Al Alloy/Steel Joints Prepared by a Flat Spot Friction Stir Welding Technique", Material Design,Vol. 47,pp 350–357, 2013. https://doi.org/10.1016/j.matdes.2012.12.007.

      [16] Y.C. Chen, A. Gholinia and P.B. Prangnell," Interface Structure and Bonding in Abrasion Circle Friction Stir Spot Welding: A Novel Approach for Rapid Welding Aluminum Alloy to Steel Automotive Sheet ", Materials Chemistry and Physics, Vol. 134, pp 459– 463, 2012. https://doi.org/10.1016/j.matchemphys.2012.03.017.

      [17] E. Taban, J. E. Gould, J. C. Lippold," Dissimilar Friction Welding of 6061-T6 Aluminum and AISI 1018 Steel: Properties and Microstructural Characterization", Materials and Design, Vol.31, pp 2305–2311, 2010. https://doi.org/10.1016/j.matdes.2009.12.010.

      [18] C. Y. Lee, D. H. Choi, Y. M. Yeon and S. B. Jung," Dissimilar Friction Stir Spot Welding of Low Carbon Steel and Al–Mg Alloy by Formation of IMCs ", Science and Technology of Welding and Joining, Vol. 14, No.3, pp 216-220, 2009. https://doi.org/10.1179/136217109X400439.

      [19] ASM Handbook, "Properties and Selection: Non-Ferrous Alloys and Special Purposes Materials", American Society for Metals, Vol. 2, (1992).

      [20] American Welding Society," Resistance Welding Theory and Use", Reinhold Publishing Corporation New York, Chapman & Hall, LTD, London 1956.

      [21] Mumin Sahin and Cenk Misirli," Chapter 11: Mechanical and Metallurgical Properties of Friction Welded Aluminium Joints", World's largest Science, Technology & Medicine Open Access book publisher, 2013. https://doi.org/10.5772/51130.

  • Downloads

  • How to Cite

    Tareq Abdullah, I., Khalil Ibrahim, Z., & Ibrahim Razooqi, A. (2018). Study the microstructure and mechanical properties of dissimilar friction stir spot welding of carbon steel 1006 to aluminum alloy aa2024-t3. International Journal of Engineering & Technology, 7(4), 3782-3787. https://doi.org/10.14419/ijet.v7i4.15325

    Received date: 2018-07-09

    Accepted date: 2018-09-15

    Published date: 2018-12-05