Analysis of the Potential Hazard Identification and Risk Assessment (HIRA) and Hazard Operability Study (HAZOP): Case Study
-
2018-08-10 https://doi.org/10.14419/ijet.v7i3.24.17290
-
HAZOP, HIRA, Risk Assessment, Source of Hazard. -
Abstract
This study aims to investigate the potential hazards and accidents that might occur at batik printing PT. Batik Merak Manis and recommends practical solutions to enhance safety and health at the workplace. This research adopts Hazard Identification Risk Assessment (HIRA) and Hazard and Operability Studies (HAZOP) to perform risk identification and assessment in the workplace. There are 17 findings of potential hazards in the production areas of batik printing which can be categorized into five types of hazards including: workers attitude, work posture, work procedure, workstation, and physical work environment. Of the risk assessment, the obtained value of 34% in the category of extreme hazard, 24% hazard in the high and medium category respectively, and 18% lower hazard category. Proposed improvements are made based HAZOP analysis worksheet. The proposed practical solutions include improvements in work attitude, work posture, and physical work environment.
Â
-
References
[1] Agustina F and Maulana A, “Analisis Postur Kerja dengan Tinjauan Ergonomi di Industri Batik Madura†(Work Posture Analysis with Ergonomic Review in Batik Madura Industry), Jurnal Inovasi dan Kewirausahaan: Kajian di Negara-negara Berkembang, Vol. 1, No. 3, (2012), pp. 167-171, available online: jurnal.uii.ac.id/ajie/article/download/2835/2589
[2] Agusti N, “Perancangan Ulang Ruang dan Peralatan Kerja dengan Pendekatan Ergonomi Bagi Pembatik Tulis pada Pengrajin Batik Tulis X†(Space Design and Work Equipment with Ergonomic Approach for Batik Write on Batik Craftsman Write X), Tesis, Faculty of Public Health, Universitas Indonesia, Depok, (2012).
[3] Anis M, Wijaya GG, Muslimah E, “Implementasi Kesehatan dan Keselamatan Kerja (K3) di Industri Batik: Studi Kasus di Industri Batik GT Laweyan Surakarta†(Implementation of Health and Safety (K3) in Batik Industry: Case Study in Batik Industry GT Laweyan Surakarta), Proceeding of the IENACO, (2015), pp. 139-147, https://publikasiilmiah.ums.ac.id/handle/11617/5757.
[4] Anonim, UNSW Health and Safety, “Risk Management Program Canberra University of New South Walesâ€, (2008), http://www.ohs.unsw.edu.au/ohs-riskmanagement.
[5] Ansori N, Novianti T, Agustina F, Rakhmawati N, “Safety Performance Index pada Industri Batik Tulis Berdasarkan Kriteria Majemukâ€,(Safety Performance Index on Batik Tulis Industry Based on Multiple Criteria), Jurnal Teknik Industri, Vol 17, No. 2, (2015), pp. 105-110, https://doi.org/10.9744/jti.17.2.105-110
[6] Ayu VEA, “Analisis Potensi Bahaya dengan Metode Hazard Identification and Risk Assessment (HIRA) dan Hazard and Operability Study (HAZOP) (Studi Kasus: Batik Merak Manis Laweyan)â€, (Potential Hazard Analysis with Hazard Identification and Risk Assessment (HIRA) and Hazard and Operability Study (HAZOP) (Case Study: Batik Merak Manis Laweyan) ", Final Project, Industrial Engineering, Universitas Sebelas Maret, Surakarta, (2016).
[7] BSN, “Definisi dan Penggolongan Pola Batik (SNI 08-0247-1989)â€, (Definition and Classification of Batik Patterns (SNI 08-0247-1989), Badan Standarisasi Nasional, Jakarta, (1989).
[8] British Standards Institution, “BS8800: Occupational Health and Safety Management Systems-Guideâ€, British Standards Institution, London, (2004).
[9] Chastain JW, Delanoy P, Devlin C, Mueller T and Study K, “Beyond HAZOP and LOPA: Four different company approachesâ€, Journal Process Safety Progress, Vol 36, No.1, (2016), pp. 38-53, https://www.researchgate.net/publication/305356686_Beyond_HAZOP_and_LOPA_Four_different_company_approaches.
[10] Clean Batik Initiative Centre, “Pedoman Penanganan Zat-zat Kimia, Tindakan Pencegahan dan Pertolongan Pertamaâ€, (Guidelines for Handling Chemical Substances, First Precautions and First Aid), German-Indonesia Chamber of Industry and Commerce, (2011), http://cleanbatik.com/index.php?id=211
[11] Clean Batik Initiative Centre, “Ho-2 Proses Pembuatan Batikâ€, (Ho-2 Batik Making Process), German-Indonesia Chamber of Industry and Commerce, (2011), http://cleanbatik.com/index.php?id=207
[12] Clean Batik Initiative Centre, “Bahan Kimia Berbahaya dalam Pembuatan Batikâ€, (Dangerous Chemicals in the Making of Batik), German-Indonesia Chamber of Industry and Commerce, (2011), http://cleanbatik.com/index.php?id=207
[13] D. Lafond, A. Champagne, M. Descarreaux, J.D. Dubois, J.M. Prado, and M. Duarte, “Postural Control During Prolonged Standing in Persons with Chronic Low Back Painâ€, Journal Gait & Posture, Vol 29, (2009), pp.421-427, https://doi.org/10.1016/j.gaitpost.2008.10.064
[14] Dunjo J, Fthenakis V, Vilchez, JA, Arnaldos J, “Hazard and operability (HAZOP) analysis, A literature reviewâ€, Journal Hazardous Materials, Vol. 173, No. 1, (2009), pp 19 – 32.
[15] Gokul, Raj S., Shivasankaran N, “Hazard Identification and Risk Assessment in Deinking Plantâ€, International Journal of Research In Aeronautical and Mechanical Engineering, Vol 2 Issue 3, (2014), pp 202-208
[16] Haditia IP, “Analisis Pengaruh Suhu Tinggi Lingkungan dan Beban Kerja Terhadap Konsentrasi Pekerjaâ€, (Analysis of the Effect of High Temperature Environment and Workload on Worker Concentration), Final Project, Industrial Engineering, Universitas Indonesia, Depok, (2012)
[17] J.K. William, S.V.Jeff, A.B.Jill, A.G. Lincoln, R. W. Paul, L. G. Ana, M. Z. Vladimir, D. Marcos, and A. R. Nicholas, “Influence of Compression Hosiery on Physiological Responses to Standing Fatique in Womenâ€, Journal Medicine & Science in Sports & Exercise, (2000), pp. 1849 – 1858
[18] Jusoh, Z., Shattar Abd, N., Majid Abd, H. A, M., Adenan, N, D, “Determination of Hazard in Captive Hotel Laundry Using Semi Quantitative Risk Assessment Matrixâ€, Procedia - Social and Behavioral Sciences, 222, (2016), pp 915-922
[19] Kotek, L., Tabas, M., “HAZOP study with qualitative risk analysis for prioritization of corrective and preventive actionsâ€, Procedia Engineering, Vol. 42, No. 4, (2012), pp 808 – 815
[20] Kumar, M. Saravana., Kumar, Dr. P. Senthil., “Hazard Identification and Risk Assessment in Foundryâ€, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), (2014), pp. 33-37
[21] Legget, David J, “Lab-HIRA: Hazard Identification and Risk Analysis for the Chemical Research Laboratory Part 2. Risk Analysis of Laboratory Operationsâ€, Journal of Chemical Health & Safety, September-October, (2012), pp 25-36
[22] Lestari F, “Bahaya Kimia: Sampling dalam Pengukuran Kontaminan Kimia di Udaraâ€, (Chemical Hazards: Sampling in Measurement of Chemical Contaminants in Air), Penerbit Buku Kedokteran EGC, (2007)
[23] Lind, S., Nenonen, S. and Rahnasto, J.K., “Safety Risk Assessment in Industrial Maintenanceâ€, Journal of Quality in Maintenance Engineering, Vol. 14, No. 2, (2008), pp. 205-217
[24] Makin, A.M and Winder, C., “Managing Hazards in the Workplace using Organizational Safety Management Systems: A Safe Place, Safe Person, Safe Systems Approachâ€, Journal of Risk Research, Vol. 12, Issue 3-4, (2009), pp. 329-343
[25] Mokaliran, C., Panjaitan, Togar W.S., “Peningkatan Perilaku Aman di PT. XXX dengan Pendekatan Behavior Based Safetyâ€, (Enhancement of Safe Behavior at PT. XXX with Behavior Based Safety Approach), Jurnal Titra, Vol. 3, No. 2 (2015), pp 79-83
[26] NIOSH, “Training Manual for Safety & Health Officer Certificate Programmeâ€, Malaysia, (2005)
[27] Noriyati, R.D., Rozaaq, W., Musyafa, A., Soepriyanto, A., “Hazard & operability study and determining safety integrity level on sulfur furnace unit, A case study infertilizer industryâ€, Procedia Manufacturing, Vol 4, (2015), pp 231 – 236
[28] P. Madeleine, M. Voight, and L. Arendt-Nielsen., “Subjective, Physiological and Biomechanical Responses to Prolonged Manual Work Performed Standing on Hard and Soft Surfaceâ€, European Journal of Applied Physiology and Occupational Physiology, Vol 77, issue (1-2), (1998), pp 1-9
[29] SK Menperin, Surat Keputusan Menteri Perindustrian Indonesia No.19/M/I/1986 Industry Classification, Ministry of Industry Republic of Indonesia, (1998)
[30] SNI 08-0247, “Definisi dan penggolongan pola batikâ€, (Definition and classification of batik pattern). Badan Standarisasi Nasional, (1998)
[31] Syamwil R, Kusumastuti A, Nurrohmah S, “Peningkatan Kinerja Industri Batik Melalui Penerapan Standar Operational Procedure, Lingkungan, Serta Kesehatan dan Keselamatan Kerja, Rekayasaâ€, (Improving Batik Industry Performance Through Implementation of Standard Operational Procedure, Environment, And Health and Safety, Engineering), Jurnal Penerapan Teknologi dan Pembelajaran, Vol. 8, No. 1, (2010), pp. 30-36
[32] Tamura, Naoya., Tanaka, Takehiro., “Japan’s Recent Tendencies of Accidents in Building Facilities and Workers Accidents in The Environment of Extreme Temperatureâ€, Procedia Engineering, Vol. 146,(2016), pp 278-287
[33] Tarwaka, “Keselamatan dan Kesehatan Kerja “Manajemen dan Implementasi K3 di Tempat Kerja†2nd ed, (Occupational Safety and Health "Management and Occupational Safety and Health Implementation at Work), Harapan Pres, (2014).
-
Downloads
-
How to Cite
Suhardi, B., Widyo Laksono, P., Ayu V.E, A., Mohd.Rohani, J., & Shy Ching, T. (2018). Analysis of the Potential Hazard Identification and Risk Assessment (HIRA) and Hazard Operability Study (HAZOP): Case Study. International Journal of Engineering & Technology, 7(3.24), 1-7. https://doi.org/10.14419/ijet.v7i3.24.17290Received date: 2018-08-10
Accepted date: 2018-08-10
Published date: 2018-08-10