Improvement of the Method for Calculating the Metal Temperature Loss on a Coilbox Unit at The Rolling on Hot Strip Mills

  • Authors

    • Volodymyr Kukhar
    • Oleksandr Kurpe
    • Eduard Klimov
    • Elena Balalayeva
    • Vladimir Dragobetskii
    2018-09-15
    https://doi.org/10.14419/ijet.v7i4.3.19548
  • CoilBox, Flat products, Hot strip rolling mill, Rolling, Simulation, Temperature conditions

  • Abstract

    The paper improves the calculation methodology of metal temperature loss during hot rolling process at continuous mills. The proposed methodology can be implemented at hot strip mills with various in-line equipment arrangements within the temperature ranges appropriate for processes simulation of hot rolling, normalized rolling and Thermo-Mechanical Control Process of carbon and microalloyed steels. It provides engineering analysis of unaccounted temperature losses of feed by means of radiation and convection, which, in the first time, through the time factor, additionally accounts for strip motion speed factors, roller table length and feed length, and also length of rolls contact arc with metal. The accountability of the above mentioned factors in the various compositions depending on the rolling method increases the engineering simulation accuracy, ensures the versatility of the elaborated method with respect to different types of mills and makes the scientific novelty of the study. The equations were developed to calculate the metal temperature loss while coiling at the CoilBox unit. The equations accounts for the influence on the temperature of strip length, coiling and uncoiling speed, strip thickness, inside radius of the reeling coil, the time the feed rests being coiled. The improved model was verified based on actual data.

     

  • References

    1. [1] Kukhar V., Yelistratova N., Burko V., Nizhelska Yu., & Aksionova O., “Estimation of occupation safety risks at energetic sector of Iron and Steel Worksâ€, International Journal of Engineering & Technology (UAE), Vol.7, No.2.23, (2018), pp.216–220, https://doi.org/10.14419/ijet.v7i2.23.11922.

      [2] Kim J., Lee J., & Hwang S.M., “An analytical model for the prediction of strip temperatures in hot strip rollingâ€, International Journal of Heat Mass Transfer, No.52, (2009), pp.1864–1874, https://doi.org/10.1016/j.ijheatmasstransfer.2008.10.013.

      [3] Kiuchi M., Yanagimoto J., & Wakamatsu E., “Overall Thermal Analysis of Hot Plate/Sheet Rollingâ€, CIRP Annals – Manufacturing Technology, Vol.49, Issue 1, (2000), pp.209–212.

      [4] Moon C.H., & Lee Y., “An approximate method for computing the temperature distribution over material thickness during hot flat rollingâ€, International Journal of Heat and Mass Transfer, Vol.55,
      Issue 1-3, (2012), pp.310–315, https://doi.org/10.1016/j.ijheatmasstransfer.2011.09.019.

      [5] Vasilyev A.A., & Nikolaev V.A., “New technology for hot rolling of wide-strip steelâ€, Cherepovets State University Bulletin, No.4(2), (2013), pp.5–10, in rus.

      [6] Kurpe A.G. Simulation of the technological process for plates rolling at rolling mill 3600 of Azovstal Iron and Steel Works, Extended abstract of dissertation PhD in Technical Sciences (05.16.05), Federal State Unitary Enterprise (FSUE) I.P. Bardin Central Research Institute for Ferrous Metallurgy, Moscow, (2006), 23p., in rus.

      [7] Konovalov Yu.V., Ostapenko A.L., & Ponomarev V.I., Calculation of sheet rolling parameters: Reference book, Moscow, Metallurgy, (1986), 430p., in rus.

      [8] Pal S.K., & Linkens D.A., “Temperature distribution in steel during hot rolling: pseudo-bond graph viewâ€, Simulation Modelling Practice and Theory, Vol.10, Issue 1–2, (2002), pp.69–85, https://doi.org/10.1016/S1569-190X(02)00060-6.

      [9] Peng W., Liu Z., Yang X., Cao J.,& Zhang D., “Optimization of Temperature and Force Adaptation Algorithm in Hot Strip Millâ€, Journal of Iron and Steel Research, International, Vol.21, Issue 33, (2014), pp.300–305, https://doi.org/10.1016/S1006-706X(14)60046-7.

      [10] Phaniraj M.P., Behera B.B., & Lahiri A.K. “Thermo-mechanical modeling of two phase rolling and microstructure evolution in the hot strip mill: Part I. Prediction of rolling loads and finish rolling temperatureâ€, Journal of Materials Processing Technology, Vol.170, Issue 1–2, (2005), pp.323–335, https://doi.org/10.1016/j.jmatprotec.2005.05.009.

      [11] Speicher K., Steinboeck A., Wild D., Kiefer T., & Kugi A., “Estimation of plate temperatures in hot rolling based on an extended Kalman filterâ€, IFAC Proceedings Volumes, Vol.46, Issue 16, (2013), pp.409–414, https://doi.org/10.3182/20130825-4-US-2038.00006.

      [12] Sui F., Chen L., Liu X., Wang L., & Li W., “Temperature field analysis and its application in hot continuous rolling of Inconel 718 superalloyâ€, Acta Metallurgica Sinica (English Letters), Vol.22, Issue 2, (2009), pp.81–90, https://doi.org/10.1016/S1006-7191(08)60074-5.

      [13] Konovodov D.V., Mokievec A.V., & Kuzmina O.M., “Investigation of the influence of the speed range of operation between roughing and finishing rolling mill stand groups using an intermediate re-coiling device of the "CoilBox" type on the temperature distribution along the length of the rolling stripâ€, Plastic Deformation of Metals, Dnipropetrovsk, Akcent PP, Vol.1, (2014), pp.39–43, in rus., available online: http://www.metal-forming.org/images/statti/conf-2014/tom-1.pdf

      [14] Kukhar V., Artiukh V., Serduik O., & Balalayeva E., “Form of gradient curve of temperature distribution of lengthwise the billet at differentiated heating before profiling by bucklingâ€, Procedia Engineering, Vol.165, (2016), pp.1693–1704, http://dx.doi.org/10.1016/j.proeng.2016.11.911.

      [15] Kukhar V., Prysiazhnyi A., Balalayeva E., & Anishchenko O., “Designing of induction heaters for the edges of pre-rolled wide ultrafine sheets and strips correlated with the chilling end-effectâ€, Modern Electrical and Energy System (MEES’2017), IEEE, Kremenchuk, Ukraine, (2017), pp.404–407, http://doi.org/10.1109/MEES.2017.8248945.

      [16] Belevitin V., Smyrnov Y., Kovalenko S., Suvorov A., & Skliar V. “Modeling of the energy potential saving in the production of seamless pipesâ€, Journal of Chemical Technology & Metallurgy, Vol.52, Issue 4, (2017), pp.718–723, available online: http://dl.uctm.edu/journal/node/j2017-4/17_16-43_Smyrnov_718-723.pdf.

      [17] Endo S., & Nakata N., “Development of thermo-mechanical control process (TMCP) and high performance steel in JFE Steelâ€, JFE Technical Report, No.20, (2015), pp.1–7, available online: www.jfe-steel.co.jp/en/research/report/020/pdf/020-02.pdf.

      [18] Gorni A.A. & Cavalcanti C.G., “Modeling the Controlled Rolling Critical Temperatures Using Empirical Equations and Neural Networks.â€, 7th International Conference on Steel Rolling, The Iron and Steel Institute of Japan, Chiba, (2006), pp.629–633.

      [19] Nishioka, K., & Ichikawa, K. “Progress in thermomechanical control of steel plates and their commercializationâ€, Science and Technology of Advanced Materials, Vol.13(2), (2012), 023001, http://doi.org/10.1088/1468-6996/13/2/023001.

      [20] Kukhar V., Artiukh V., Prysiazhnyi A. & Pustovgar A., “Experimental Research and Method for Calculation of ‘Upsetting-with-Buckling’ Load at the Impression-Free (Dieless) Preforming of Workpieceâ€, E3S Web of Conference, Vol.33, (2018), 02031, https://doi.org/10.1051/e3sconf/20183302031.

      [21] Minaev A.A., Nosanev A.G., Smirnov E.N., Bublik P.F. & Shishkevich V.V., “Unit for accelerated cooling of reinforcement bars in the line of a 330 mill after deformationâ€, Metallurgist, Vol.34, Issue 1, (1990), p.17.

      [22] Grushko A.V., Kukhar V.V., & Slobodyanyuk Yu.O., “Phenomenological Model of Low-Carbon Steels Hardening during Multistage Drawingâ€, Solid State Phenomena, Vol.265, (2017), pp.114–123, https://doi.org/10.4028/www.scientific.net/SSP.265.114.

      [23] Sorokatyi R.V., & Dykha A.V., “Analysis of processes of tribodamages under the conditions of high-speed frictionâ€, Journal of Friction and Wear, Vol. 36(5), (2015), pp.422–428, https://doi.org/10.3103/S106836661505013X.

      [24] Gupta Y.C., Bansal K., & S.N. Sriniwas, “Secondary steel mill furnace performanceâ€, International Journal of Engineering & Technology (UAE), Vol.7, No.2.6, (2018), pp.102–106, http://dx.doi.org/10.14419/ijet.v7i2.6.10076.

      [25] Konovodov D.V., Karakash E.O., Mokievec O.V., & Panchenko V.S. “Studies of changes in the intermediate temperature of the strip rewinder for broadband hot rolling millâ€, Materials Working by Pressure, Vol.3(36), (2013), pp.160–164, in rus.

  • Downloads

  • How to Cite

    Kukhar, V., Kurpe, O., Klimov, E., Balalayeva, E., & Dragobetskii, V. (2018). Improvement of the Method for Calculating the Metal Temperature Loss on a Coilbox Unit at The Rolling on Hot Strip Mills. International Journal of Engineering & Technology, 7(4.3), 35-39. https://doi.org/10.14419/ijet.v7i4.3.19548

    Received date: 2018-09-12

    Accepted date: 2018-09-12

    Published date: 2018-09-15