Energy Integrated Distillation Columns Sequence (EIDC) of 5-Component Alcohol Mixture via Driving Force and Thermal Pinch Analysis Approach.

  • Authors

    • Munawar Zaman Shahruddin
    • Tan Xinyi
    • Ahmad Nafais Rahimi
    • Afiq Zubir
    • Muhammad Fakhrul Islam Zahran
    • Kamarul Asri Ibrahim
    • Mohd Kamaruddin Abd Hamid
    2018-11-30
    https://doi.org/10.14419/ijet.v7i4.28.22614
  • Distillation column is a well-known unit operation to perform the intended separation task in chemical and petrochemical industries. However, the common issue for distillation column is the large energy requirement especially for multicomponent processes. Therefore, the sequence determination could be a key to solve the problem. This paper provides a methodology to produce energy integrated distillation columns sequence via driving force sequence approach. Then, it is supported by the thermal pinch analysis for further the energy saving in the process.  The case study selected is distillation process of 5-component alcohol mixture. Based on the input data, two sequences for distillation columns namely direct sequence and driving force sequence were firstly simulated. Then, the resulting information such as target temperature, supply temperature and energy from condensers and reboilers have been extracted for thermal pinch analysis. Lastly, the energy requirements from the analysis (before and after pinch analysis) were compared for energy saving calculation. Based on the analysis results, the driving force sequence with pinch analysis successfully enhanced the 35% of the overall energy saving. Thus, it can be said that the driving force sequence and thermal pinch analysis approach namely energy integrated distillation columns sequence has a potential for further the energy saving of the distillation columns sequence for the selected case study.

  • References

    1. [1] T. Bisgaard, S. Skogestad, J. Abildskov, and J. K. Huusom, "Optimal Operation and Stabilising Control of the Concentric Heat-Integrated Distillation Column (HIDiC)," Computers & Chemical Engineering, vol. 96, pp. 196-211, 2017.

      [2] C. Cui, H. Yin, J. Yang, D. Wei, J. Sun, and C. Guo, "Selecting Suitable Energy-Saving Distillation Schemes: Making Quick Decisions," Chemical Engineering and Processing: Process Intensification, vol. 107, pp. 138-150, 2016.

      [3] I. J. Halvorsen and S. Skogestad, "Energy efficient distillation," Journal of Natural Gas Science and Engineering, vol. 3, pp. 571-580, 2011.

      [4] M. Jobson, Energy Considerations in Distillation: Academic Press, 2014.

      [5] R. N. S. Rathore, K. A. Van Wormer, and G. J. Powers, "Synthesis Strategies for Multicomponent Separation Systems with Energy Integration " AlChE Journal, vol. 20, pp. 491-502, 1974.

      [6] W. Seider, J. Seader, and D. Lewin, Product and Process Design Principles. New York: Wiley, 2004.

      [7] X. Li and A. Kraslawski, "Conceptual Process Synthesis: Past and Current Trends," Chemical Engineering and Processing: Process Intensification, vol. 43, pp. 583-594, 2004.

      [8] R. Gani and E. Bek-Pedersen, "Simple New Algorithm for Distillation Column Design," AIChE Journal, vol. 46, pp. 1271-1274, 2000.

      [9] E. Bek-Pedersen and R. Gani, "Design and synthesis of distillation systems using a driving-force-based approach," Chemical Engineering and Processing: Process Intensification, vol. 43, pp. 251-262, 2004.

      [10] M. Z. Zaine, M. F. Mustafa, N. Ibrahim, K. A. Ibrahim, and M. K. A. Hamid, "Minimum Energy Distillation Columns Sequence for Aromatics Separation Process," Energy Procedia, vol. 75, pp. 1797-1802, 2015.

      [11] M. F. Mustafa, M. Z. Zaine, N. Ibrahim, K. A. Ibrahim, and M. K. A. Hamid, "Optimal Synthesis of Energy Efficient Distillation Columns Sequence for Hydrocarbon Mixture Separation Process," Energy Procedia, vol. 75, pp. 1569-1574, 2015.

      [12] M. F. Mustafa, N. Ibrahim, N. A. F. Abdul Samad, K. A. Ibrahim, and M. K. Abd. Hamid, "Design of Energy Efficient Distillation," PSE041, vol. 1, pp. 1-9, 2014.

      [13] E. C. Hohmann, "Optimize Network for Heat Exchange," Doctor of Philosophy, University of Southern California, Los Angeles, California, 1971.

      [14] B. Linnhoff and J. R. Flower, "Synthesis of Heat Exchanger Networks: I. Systematic Generation of Energy Optimal Networks," AlChE Journal, vol. 24, pp. 633-642, 1978.

      [15] J. R. Flower and B. Linnhoff, "Synthesis of Heat Exchanger Networks — 2. Evolutionary Generation of Networks with Various Criteria of Optimality," AIChE Journal, vol. 24, pp. 642-654, 1978.

      [16] T. Umeda, J. Itoh, and K. Shiroko, "Heat Exchanger Systems Synthesis," Chemical Engineering Progress, vol. 74, pp. 70-76, 1978.

      [17] B. Linnhoff, "Thermodynamic analysis in the design of process networks," Doctor of Philosophy, Chemical Engineering, The University of Leeds, Leeds, United Kongdom, 1979.

      [18] V. R. Dhole and B. Linnhoff, "Distillation Column Targets," Computers & Chemical Engineering, vol. 17, pp. 549-560, 1993.

      [19] D. Napredakul, K. Siemanond, T. Sornchamni, and S. Laorrattanasak, "Retrofit for A Gas Separation Plant by Pinch Technology," Chemical Engineering Transactions, vol. 12, pp. 49-54, 2007.

      [20] W. Pejpichestakul and K. Siemanond, "Process Heat Integration between Distillation Columns for Ethylene Hydration Process," Chemical Engineering Transaction, vol. 35, pp. 181-186, 2013.

      [21] S. Jain, R. Smith, and J.-K. Kim, "Synthesis of Heat-Integrated Distillation Sequence Systems," Journal of the Taiwan Institute of Chemical Engineers, vol. 43, pp. 525-534, 2012.

      [22] M. J. Andrecovich and A. W. Westerberg, "A Simple Bounding Sequences Synthesis Method Based on Utility for Heat-Integrated Distillation," AlChE Journal, vol. 31, pp. 363-375, 1985.

  • Downloads

  • How to Cite

    Shahruddin, M. Z., Xinyi, T., Rahimi, A. N., Zubir, A., Zahran, M. F. I., Ibrahim, K. A., & Hamid, M. K. A. (2018). Energy Integrated Distillation Columns Sequence (EIDC) of 5-Component Alcohol Mixture via Driving Force and Thermal Pinch Analysis Approach. International Journal of Engineering & Technology, 7(4.28), 354-357. https://doi.org/10.14419/ijet.v7i4.28.22614