Methods of Increasing Productivity of Material Layerwise Synthesis Based on Melting Wire Filler by Electric Arc in Vacuum
-
2018-12-03 https://doi.org/10.14419/ijet.v7i4.38.24626 -
Directed metal deposition, Hybrid additive technologies, Vacuum arc. -
Abstract
Prospects of one of unconventional research areas aimed at improving additive technologies have been described. The key aspect of the proposed technology is the formation of multilayered homogeneous materials in vacuum using electric arc as a heating source, as well as using a solid metal wire as a filler metal. It is shown that this approach, compared to the available solutions applied in the global industrial production practices, will serve to increase productivity related to forming layerwise materials, as well as to resolve a number of disadvantages of the available equipment used for additive technologies implementation.
Â
Â
-
References
[1] Elliott JA (2011), Novel Approaches to Multiscale Modelling in Materials Science. International Materials Reviews 56, 207-225.
[2] Petrick I & Simpson T (2013), Point of View: 3D Printing Disrupts Manufacturing: How Economies of One Create New Rules of Competition. Research-Technology Management 56(6), 15-16.
[3] Morrow WR, Qi H, Kim I, Mazumder J & Skerlos SJ (2007), Environmental Aspects of Laser-Based and Conventional Tool and Die Manufacturing. Journal of Cleaner Production 15, 932-943.
[4] Wray P (2014), Additive Manufacturing: Turning Manufacturing Inside Out. American Ceramic Society Bulletin 93(3), 17-23.
[5] Freedman DH (2012), Layer by Layer. MIT Technology Review 115(1), 50-53.
[6] Qi H. B, Yan YN, Lin F, He W, Zhang RJ (2006), Direct metal part forming of 316L stainless steel powder by electron beam selective melting. Proceedings of the Institution of Mechanical Engineers, Part B. Journal of Engineering Manufacture 220(11), 1845-1853.
[7] Murr LE, Gaytan SM,Ramirez DA,Martinez E, Hernandez J,Amato KN, Shindo PW, Medina FR & Wicker RB (2012), Metal fabrication by additive manufacturing using laser and electron beam melting technologies. Journal of Materials Science & Technology 28(1), 1-14.
[8] Frazier WE (2014), Metal Additive Manufacturing: A Review. Journal of Materials Engineering and Performance 23(6), 917-928.
[9] Louvis E, Fox P & Sutcliffe ChJ (2011), Selective laser melting of aluminium components. Journal of Materials Processing Technology 211(2), 275-284.
[10] Campanelli SL, Contuzzi N, Angelastro A & Ludovico AD (2010), Capabilities and Performances of the Selective Laser Melting Process. New Trends in Technologies: Devices, Computer, Communication and Industrial Systems.
[11] Bezobrazov IuA, Zlenko MA, Zotov OG & Kolbasnikov NG (2012), Analiz struktury obraztsov, poluchennykh DMLS- i SLM-metodami bystrogo prototipirovaniia [The analysis of the structure of samples obtained by DMLS- and SLM-methods of fast prototyping]. Materialy 6-i Mezhdunarodnoi molodezhnoi nauchno-prakticheskoi konferentsii “Innovatsionnye tekhnologii v metallurgii i mashinostroeniiâ€, Ekaterinburg, 154-157.
[12] Qiu Ch, Panwisawas Ch, Ward M, Basoalto HC, Brooks JW & Attallah MM (2015), On the role of melt flow into the surface structure and porosity development during selective laser melting, Acta Materialia 96, 72-79.
[13] Sciaky Inc, Electron Beam Additive Manufacturing (EBAM) – Advantages of Wire AM vs. Powder AM. http://additivemanufacturing.com/2015/10/14/electron-beam-additive-manufacturing-ebam-advantages-of-wire-am-vs-powder-am/
[14] Sciaky Inc, Electron Beam Additive Manufacturing (EBAM). http://www.sciaky.com/images/pdfs/product-sheets/Sciaky-EBAM-Technology.pdf
[15] Jhavar S, Jain NK & Paul CP (2014), Development of micro-plasma transferred arc (μ-PTA) wire deposition process for additive layer manufacturing applications. Journal of Materials Processing Technology 214(5), 1102-1110.
[16] Spencer DJ, Dickens PM (1998), W.C. Rapid prototyping of metal parts by three dimentional welding. Mech E J. Eng. Manuf, 212, 175–182.
[17] Ding J, Colegrove P, Martina F, Williams S, Wiktorowicz R & Palt MR (2015), Development of a laminar flow local shielding device for wire + arc additive manufacture. Journal of Materials Processing Technology 226, 99-105.
[18] Song YA & Park S (2006), Experimental investigations into rapid prototyping of composites by novel hybrid deposition process. Journal of Materials Processing Technology 171(1), 35–40.
[19] Ding J, Colegrove P, Mehnen J, Williams S, Wang F & Almeida PS (2014), A computationally efficient finite element model of wire and arc additive manufacture. The International Journal of Advanced Manufacturing Technology 70, 227-236.
[20] Aiyiti W, Xiang L, Zhang LZh & Chen RM (2012), Study on the Veritable Parameters Filling Method of Plasma Arc Welding Based Rapid Prototyping. Key Engineering Materials 522, 110–116.
[21] Song Y-A, Park S, Hwang K, Choi D & Jee H (1998), 3D Welding and Milling Direct Prototyping of Metallic Parts. Proceedings of the Solid Freeform Fabrication Symposium, University of Texas at Austin, 495-501.
[22] Toya HI, Hieda K & Saitou T (2006), Preliminary Study on Arc Welding in Vacuum. Discharges and Electrical Insulation in Vacuum. ISDEIV'06. International Symposium on IEEE, 2, 762-765.
[23] Musa G, Betiu N, Mustata I, Baltog A & Popescu A (1983), Low Voltage Arc Weldingin Vacuum. Revue Roumaine de Physique 28(10), 907–908.
[24] Suitaetal Y (1994), Welding International, 8(4), 269-273.
[25] Trushnikov DN & Mladenov GM (2015). Numerical model of the plasma formation at electron beam welding. Journal of Applied Physics 117(1), 013301
[26] Toya H et. al (2002), 20th Int. Symp. On Discharges and Electrical Insulation in Vacuum (Tours, France), 327-330.
-
Downloads
-
How to Cite
Nikolaevich Trushnikov, D., Dmitrievich Shchitsyn, Y., Sergeevich Belinin, D., Bezukladnikov, I., Reisgen, U., & Georgieva Koleva, E. (2018). Methods of Increasing Productivity of Material Layerwise Synthesis Based on Melting Wire Filler by Electric Arc in Vacuum. International Journal of Engineering & Technology, 7(4.38), 577-580. https://doi.org/10.14419/ijet.v7i4.38.24626Received date: 2018-12-22
Accepted date: 2018-12-22
Published date: 2018-12-03