The Effect of Powder Metallurgy Parameters on Electrical Conductivity of Copper-Nickel-Tungsten Electrode
-
2019-01-24 https://doi.org/10.14419/ijet.v8i1.1.24788 -
Powder metallurgy, Electrical conductivity, Density, Porosity, Microstructure, EDM electrode -
Abstract
Powder metallurgy is a manufacturing process to produce a specific shape of product by using powder as the raw material. Using this technology powder can be mixed with different types of powder material to enhance the properties of the product as required. In addition, properties such as thermal, electrical and microstructure properties of the material can be efficiently controlled by controlling a numbers of parameters such as compressive load, particle size and sintering temperature of the process. This research discusses the effect of the pressure applied, the temperature of sintering, and the powder composition on the electrical conductivity of the Electrical Discharge Machining (EDM) electrode produced by powder metallurgy. Three different powder types of Copper (Cu), nickel (Ni) and tungsten (W) were mixed in this experiment with several ratios to produce the composite metal product. Several compressive load were tested to produce green compact electrode which are 7 tons, 8 tons and 9 tons. Three different sintering temperatures of 635ºC, 685ºC and 735ºC were also tested in sintering process of the green compacted electrode. In this experiment it was found that all investigated parameter significantly influenced the response. Through the analysis, the optimum electrical conductivity of EDM electrode was obtained by using 7 tonne, 5% W, and 735°C, for compaction load, composition, and temperature respectively. The highest electrical conductivity obtained is 16.425 µOhm cm.
Â
Â
-
References
[1] A. Abu-Oqail, M. Ghanim, M. El-Sheikh, and A. El-Nikhaily, “Effects of processing parameters of tungsten-copper composites,†Int. J. Refract. Met. Hard Mater., vol. 35, pp. 207–212, 2012.
[2] P. W. Ho, Q. F. Li, and J. Y. H. Fuh, “Evaluation of W-Cu metal matrix composites produced by powder injection molding and liquid infiltration,†Mater. Sci. Eng. A, vol. 485, no. 1–2, pp. 657–663, 2008.
[3] M.A. Haikal Ahmad, M. Zulafif Rahim,*, M. F. Mohd Fauzi, Aslam Abdullah, Z. Omar, Songlin Ding, A.E Ismail, and M. Rasidi Ibrahim“Catalytic aided electrical discharge machining of polycrystalline diamond - parameter analysis of finishing condition Catalytic aided electrical discharge machining of polycrystalline diamond - parameter analysis of finishing condition.â€
[4] M. Z. Rahim, G. Li, S. Ding, J. Mo, and M. Brandt, “Electrical discharge grinding versus abrasive grinding in polycrystalline diamond machining—tool quality and performance analysis,†Int. J. Adv. Manuf. Technol., vol. 85, no. 1–4, pp. 263–277, 2016.
[5] A. G. Hamidi, H. Arabi, and S. Rastegari, “Tungsten-copper composite production by activated sintering and infiltration,†Int. J. Refract. Met. Hard Mater., vol. 29, no. 4, pp. 538–541, 2011.
[6] V. K. Gupta, D. H. Yoon, H. M. Meyer, and J. Luo, “Thin intergranular films and solid-state activated sintering in nickel-doped tungsten,†Acta Mater., vol. 55, no. 9, pp. 3131–3142, 2007.
[7] “Tungsten Properties,†International Tungsten Industry Association (ITIA). .
[8] G. Li, M. Z. Rahim, S. Ding, S. Sun, and J. Mo, “Experimental study on quality of PCD tools machined by different electric discharge grinding processes,†Cogent Eng., vol. 3, no. 1, pp. 1–12, 2016.
[9] J. Yan, K. Watanabe, and T. Aoyama, “Micro-electrical discharge machining of polycrystalline diamond using rotary cupronickel electrode,†CIRP Ann. - Manuf. Technol., vol. 63, no. 1, pp. 209–212, 2014.
[10] N. Patel, “Review on Importance of Electrodes in Electrical Discharge Machining Process,†Int. J. Res. Aeronaut. Mech. Eng., vol. 3, no. 10, pp. 36–41, 2015.
[11] A. G. Hamidi, H. Arabi, and S. Rastegari, “A feasibility study of W-Cu composites production by high pressure compression of tungsten powder,†Int . J. Refract. Met. Hard Mater., vol. 29, no. 1, pp. 123–127, 2011.
[12] M. Balkanski, Springer Series in Chemical Physics 39: laser Processing and Diagnostics, 1st editio. Springer-Verlag Berlin Heidelberg, 1984.
[13] A. A. Khan, “Electrode wear and material removal rate during EDM of aluminum and mild steel using copper and brass electrodes,†Int. J. Adv. Manuf. Technol., vol. 39, no. 5–6, pp. 482–487, 2008.
[14] M. Li and S. J. Zinkle, “Physical and mechanical properties of copper and copper alloys,†Compr. Nucl. Mater., vol. 4, pp. 667–690, 2012.
-
Downloads
-
How to Cite
M. Sabri, A., Zulafif Rahim, M., A. Haikal Ahmad, M., H. Azis, N., Rasidi Ibrahim, M., Mubarak Tajul Arifin, A., & Ismail, A. E. (2019). The Effect of Powder Metallurgy Parameters on Electrical Conductivity of Copper-Nickel-Tungsten Electrode. International Journal of Engineering & Technology, 8(1.1), 111-116. https://doi.org/10.14419/ijet.v8i1.1.24788Received date: 2018-12-25
Accepted date: 2018-12-25
Published date: 2019-01-24