Quantitative analysis of 0% infill density surface profile of printed part fabricated by personal FDM 3D printer

  • Authors

    • Mohammad Alsoufi Department of Mechanical Engineering, College of Engineering and Islamic Architecture, Umm Al-Qura University, Makkah, KSA
    • Abdulrhman Elsayed Department of Mechanical Engineering, College of Engineering and Islamic Architecture, Umm Al-Qura University, Makkah, KSA
    2018-01-06
    https://doi.org/10.14419/ijet.v7i1.8345
  • Additive Manufacturing (AM), Fused Deposition Modeling (FDM), Surface Profile, 3D Printer.
  • Fused deposition modeling or FDM technology is an additive manufacturing (AM) technology commonly used for prototyping applications which suffer seriously from low levels of fluctuated surface finish quality, demanding some hand ï¬nishing tool for even the necessary levels of 3D printed parts. This paper, therefore, aims at giving close attention to the variation in the surface roughness profile between the inner and the outer faces of FDM 3D printed parts based on advanced polylactic acid (PLA+) thermoplastic filament material. The surface roughness is quantitatively analyzed using a contact-type test-rig with a 90° angle measurement on each face along with each zone and sub-zone. The obtained results revealed that the surface finish of the inner faces is rougher than those of the outer faces as regards nozzle temperature, nozzle diameter, infill density and layer height is 220°C, 0.5 mm, 0% and 0.3 mm, respectively. The personal FDM 3D printer is thus confirmed to be an excellent platform, flexible, straightforward and cost-effective.

     

  • References

    1. [1] Williams, R. E., et al., Investigation of the effect of various build methods on the performance of rapid prototyping (stereolithography). Journal of Materials Processing Technology, 1996. 61(1): p. 173-178.

      [2] Byun, H.-S. and K.H. Lee, Determination of the optimal build direction for different rapid prototyping processes using multi-criterion decision making. Robotics and Computer-Integrated Manufacturing, 2006. 22(1): p. 69-80.

      [3] Liu, X. and V. Shapiro, Homogenization of material properties in additively manufactured structures. Computer-Aided Design, 2016. 78: p. 71-82.

      [4] Eisenberg, M., 3D printing for children: What to build next? International Journal of Child-Computer Interaction, 2013. 1(1): p. 7-13.

      [5] Stansbury, J.W. and M.J. Idacavage, 3D printing with polymers: Challenges among expanding options and opportunities. Dental Materials, 2016. 32(1): p. 54-64.

      [6] Abdelaal, O.A.M. and S.M.H. Darwish, Review of Rapid Prototyping Techniques for Tissue Engineering Scaffolds Fabrication, in Characterization and Development of Biosystems and Biomaterials, A. Öchsner, L.F.M. da Silva, and H. Altenbach, Editors. 2013, Springer Berlin Heidelberg: Berlin, Heidelberg. p. 33-54.

      [7] Ryan, I. and B.W. Christopher, Design and manufacture of a Formula SAE intake system using fused deposition modeling and fiberâ€reinforced composite materials. Rapid Prototyping Journal, 2010. 16(3): p. 174-179.

      [8] Vashishtha, V.K., R. Makade, and N. Mehla, Advancement of rapid prototyping in aerospace industry - a review. International Journal of Engineering Science and Technology, 2011. 3(3): p. 2486-2493.

      [9] Galantucci, L.M., F. Lavecchia, and G. Percoco, Experimental study aiming to enhance the surface finish of fused deposition modeled parts. CIRP Annals - Manufacturing Technology, 2009. 58(1): p. 189-192.

      [10] Mohamed, O.A., S.H. Masood, and J.L. Bhowmik, Mathematical modeling and FDM process parameters optimization using response surface methodology based on Q-optimal design. Applied Mathematical Modelling, 2016. 40(23): p. 10052-10073.

      [11] Mostafa, M.A.G., M.S. Alsoufi, and B.A. Tayeb, CAD/CAM Integration Based on Machining Features for Prismatic Parts. International Journal of Emerging Trends & Technology in Computer Science, 2015. 4(3): p. 106-110.

      [12] Gardan, J., A. Makke, and N. Recho, A Method to Improve the Fracture Toughness Using 3D Printing by Extrusion Deposition. Procedia Structural Integrity, 2016. 2: p. 144-151.

      [13] Ahn, S.-H., et al., Anisotropic material properties of fused deposition modeling ABS. Rapid Prototyping Journal, 2002. 8(4): p. 248-257.

      [14] Alsoufi, M.S. and A.E. Elsyeed, Warping Deformation of Desktop 3D Printed Parts Manufactured by Open Source Fused Deposition Modeling (FDM) System. International Journal of Mechanical and Mechatronics Engineering, 2017. 17(4): p. 7-16.

      [15] Alsoufi, M.S. and A.E. Elsayed, How Surface Roughness Performance of Printed Parts Manufactured by Desktop FDM 3D Printer with PLA+ is Influenced by Measuring Direction. American Journal of Mechanical Engineering, 2017. 5(5): p. 211-222.

      [16] Alsoufi, M.S. and A.E. Elsayed, Surface Roughness Quality and Dimensional Accuracy — A Comprehensive Analysis of 100% Infill Printed Parts Fabricated by a Personal/Desktop Cost-Effective FDM 3D Printer Materials Sciences and Applications, 2018. 9(1): p. 11-40.

      [17] Dong, W.P., P.J. Sullivan, and K.J. Stout, Comprehensive study of parameters for characterizing three-dimensional surface topography I: Some inherent properties of parameter variation. Wear, 1992. 159(2): p. 161-171.

      [18] Dong, W.P., P.J. Sullivan, and K.J. Stout, Comprehensive study of parameters for characterizing three-dimensional surface topography II: Statistical properties of parameter variation. Wear, 1993. 167(1): p. 9-21.

      [19] Dong, W.P., P.J. Sullivan, and K.J. Stout, Comprehensive study of parameters for characterizing three-dimensional surface topography III: parameters for characterising amplitude and some functional properties. Wear, 1994. 178(1): p. 29-43.

      [20] Dong, W.P., P.J. Sullivan, and K.J. Stout, Comprehensive study of parameters for characterising three-dimensional surface topography: IV: Parameters for characterising spatial and hybrid properties. Wear, 1994. 178(1): p. 45-60.

      [21] Thomas, T.R., Characterization of surface roughness. Precision Engineering, 1981. 3(2): p. 97-104.

      [22] Alsoufi, M.S. and T.M. Bawazeer, Quantifying assessment of touch-feel perception: an investigation using stylus base equipment and self-touch (human fingertip). Umm Al-Qura University: Journal of Engineering and Architecture, 2015. 1(1): p. 1-16.

      [23] Alsoufi, M.S. and T.M. Bawazeer, The Effect of Aggressive Biological Materials on a Painted Automotive Body Surface Roughness. American Journal of Nano Research and Applications, 2015. 3(2): p. 17-26.

      [24] Suker, D.K., et al., Studying the Effect of Cutting Conditions in Turning Process on Surface Roughness for Different Materials. World Journal of Research and Review (WJRR), 2016. 2(4): p. 16-21.

      [25] Alsoufi, M.S., et al., Experimental Study of Surface Roughness and Micro-Hardness Obtained by Cutting Carbon Steel with Abrasive WaterJet and Laser Beam Technologies. American Journal of Mechanical Engineering, 2016. 4(5): p. 173-181.

      [26] Bawazeer, T.M., et al., Effect of Aqueous Extracts of Salvadora Persica “Miswak†on the Acid Eroded Enamel Surface at Nano-Mechanical Scale. Materials Sciences and Applications, 2016. 7(11): p. 754-771.

      [27] Alsoufi, M.S., et al., Surface Roughness and Knoop Indentation MicroHardness Behavior of Aluminium Oxide (Al2O3) and Polystyrene (C8H8)n Materials International Journal of Mechanical & Mechatronics Engineering, 2016. 16(6): p. 43-49.

      [28] Alsoufi, M.S., State-of-the-Art in Abrasive Water Jet Cutting Technology and the Promise for Micro- and Nano-Machining. International Journal of Mechanical Engineering and Applications, 2017. 5(1): p. 1-14.

      [29] Alsoufi, M.S., et al., Influence of Abrasive Waterjet Machining Parameters on the Surface Texture Quality of Carrara Marble. Journal of Surface Engineered Materials and Advanced Technology, 2017. 7(2): p. 25-37.

      [30] Alsoufi, M.S., et al., Abrasive WaterJet Machining of Thick Carrara Marble: Cutting Performance vs. Profile, Lagging and WaterJet Angle Assessments. Materials Sciences and Applications, 2017. 8(5): p. 361-375.

      [31] Alsoufi, M.S., et al., The Effect of Detergents on the Appearance of Automotive Clearcoat Systems Studied in an Outdoor Weathering Test Materials Sciences and Applications, 2017. 8(7): p. 521-536.

      [32] ISO4287, Geometrical Product Specifications (GPS) -- Surface texture: Profile method -- Terms, definitions and surface texture parameters. 1997, ISO.

  • Downloads

  • How to Cite

    Alsoufi, M., & Elsayed, A. (2018). Quantitative analysis of 0% infill density surface profile of printed part fabricated by personal FDM 3D printer. International Journal of Engineering & Technology, 7(1), 44-52. https://doi.org/10.14419/ijet.v7i1.8345